Issue 2(46), 2017

DOI 10.21440/2307-2091-2017-2-75-77                                                                                     Publication Date 11.07.2017

Evaluation of the stress-strain state of shafts of mine section pumps pdf

S. A. Timukhin, E. O. Churakov, A. O. Islent'ev

The authors consider mine sectional centrifugal pumps, in particular, features of the stress-strain state of the shafts of two-flow and single-flow pumps. Due to the development of mine sectional dual-flow pumps, there is a need for a comparative evaluation of the stress-strain state of the shafts. Such an assessment should precede the development and construction of a pump design of any series, since sufficient strength and stiffness of the shaft ensure a stable operation of the pump rotor, and consequently the entire pump unit as a whole. The article presents the stresses of three components: the stresses from bending, torsion and axial force. The authors separately consider the stresses from the axial force for two variants of the pump impellers being fit on the shaft. With loose fit, the stresses from the axial force are distributed evenly over the entire length of the shaft, and with interference fit tensions increase stepwise depending on the number of impellers. In double-flow pumps, the axial force will be half that in comparison with similar single-flow pumps. For interference fit, the nature of tension stresses differs significantly. The authors present equivalent shaft stresses of the pump types under consideration. The authors carried out a comparative evaluation of the equivalent stresses of single-flow and double-flow centrifugal section pumps on the example of CNS-300-600 and CNSD-600-300 pumps. Estimates show that equivalent stresses are lower in CNSD pumps than in CNS pumps, which indicates more favorable operating conditions for their shafts and that the design of dual-flow pumps is more perfect.

Keywords: centrifugal pumps; shaft; stress-strain state; comparative evaluation; equivalent stresses.

 

REFERENCES


1. Timukhin S. A., Dolganov A. V., Popov Yu. V., Churakov E. O., Islent'ev A. O., Toropov E. Yu. 2014, O razrabotke shakhtnykh tsentrobezhnykh sektsionnykh dvukhpotochnykh nasosov [On the development of shaft centrifugal sectional double-flow pumps]. Izv. UGGU [News of the Ural State Mining University], no. 2(34), pp. 41–44.
2. Islent'ev A. O., Churakov E. O. 2016, Osobennosti sozdaniya shakhtnykh sektsionnykh dvukhpotochnykh nasosov [Features of the construction of sectional double-flow pumps]. Izv. UGGU [News of the Ural State Mining University], no. 1(41), pp. 103–105.
3. Tsentrobezhnyy sektsionnyy dvukhpotochnyy nasos: pat. 161013 Ros. Federatsiya. № 2015131222/06; zayavl. 27.07.15; opubl. 10.04.16, Byul. № 10 [Centrifugal sectional double-flow pump: patent 161013 Russian Federation. no. 2015131222/06; claimed 27.07.15; published 10.04.16, bull. №10], 3 p.
4. Dolganov A. V., Popov Yu. V., Timukhin S. A., Piskarev A. N. 2015, Sravnitel'naya otsenka shakhtnykh sektsionnykh dvukhpotochnykh nasosov [Comparative evaluation of shaft sectional double-flow pumps]. Izv. UGGU [News of the Ural State Mining University], pp 1(37), pp. 49–52.
5. Popov D. N., Sosnovskiy N. G., Siukhin M. V. 2011, Gidrodinamicheskaya nagruzhennost' rotorov tsentrobezhnykh nasosov pri perekhodnykh protsessakh [Hydrodynamic loading of rotors of centrifugal pumps during transient processes]. Nauka i obrazovanie [Science and Education of Bauman MSTU], no. 12. Available at: http://technomag.edu.ru/doc/274914.html
6. Vikulov M. A., Ovchinnikov N. P. 2012, Raschet staticheskoy prochnosti vala nasosa [Calculation of the static strength of the pump shaft]. Mir sovremennoy nauki [World of modern science], no. 6, pp. 7–13.
7. Baogang W., Schill J. H. 1999, A Self-Adjusting Balancing Device for Multistage Centrifugal Pump. First International Conference on Engineering Thermophysiks (August 18–21, 1999), Beijing, China.
8. Zayniddinov N. S. 2010, Modelirovanie napryazhenno-deformirovannogo sostoyaniya ramy telezhki teplovoza [Modeling of the stress-strain state of the frame of the diesel locomotive carriage]. Izv. PGUPS [Proceedings of Petersburg Transport University], no. 3, pp. 98–105.
9. Seliverstov G. V., Butyrskiy S. N., Voblikova Yu. O. 2009, Analiz napryazhenno-deformirovannogo sostoyaniya elementov metallokonstruktsiy gruzopod"emnykh mashin [Analysis of stress-strain state of metalwork elements of load-lifting machines]. Izv. TulGU. Tekhnicheskie nauki [Proceedings of the TSU], no. 2-1, pp. 123–126.
10. Korneev A. A., Sokolova E. I., Lyubimova A. S., Shilov N. V. 2014, Kompleksnyy podkhod k protsessu vosstanovleniya i modernizatsii tsentrobezhnykh nasosov [Complex approach to the process of restoration and modernization of centrifugal pumps]. Servis v Rossii i za rubezhom [Services in Russia and abroad], no. 1(48), pp. 86–94.
11. Debuchy R., Nour F. A., Bois G. 2010, An analytical modeling of the central core flow in a rotor-stator system with several pre-swirl conditions. Journal of Fluids Engineering, vol. 132, no. 6.
12. Yao Z., Wang F., Qu L., Xiao R., He C., Wang M. 2011, Experimental investigation of time-frequency characteristics of pressure fluctuations in a double-suction centrifugal pump. Journal of Fluids Engineering, vol. 133, no. 10, Article ID 101303.

Лицензия Creative Commons
All articles posted on the site are available under the Creative Commons Attribution 4.0 Global License.